Standard carbide fluted burr is the way to go, try something with maybe five teeth, pitch of about 30 degrees? Obviously positive rake and loads of clearance. Use light cutting oil for chip clearance and to minimise welding. A lot of people like WD-40 for oil but others use suds or more exotic solvents. Answer from Tedsworth on reddit.com
Castleweldshop
castleweldshop.net › Aluminum-Die-Grinder-Bits-14_p_396.html
Aluminum Die Grinder Bits (1/4")
Aluminum Die Grinder Bits (1/4)-Premier Series carbide burrs are made from the highest quality tungsten carbide and manufactured on state of the art
SYNDENT
syndent.com › home › die grinder bits for aluminum
Die Grinder Bits For Aluminum, Aluminum Carbide Cut Burr Set - Syndent
February 19, 2021 - We design them to specifically apply to aluminum and other soft metals and materials. Their wide major uses include cutting, polishing, cleaning, deburring, shaping, etc. Syndent remains top in fabricating for you die grinder bits for over 11 years.
Videos
11:24
Die Grinder Bits and Accessories Video - YouTube
17:31
The Amazing Carbide Burr - Metal Working Tools You Need!! - YouTube
08:04
Testing a New High Torque/Low RPM Die Grinder - YouTube
02:35
Burr Die Grinding Aluminum - YouTube
01:01
Carbide burrs for aluminium: why we use them - YouTube
KMS Tools & Equipment
kmstools.com › burr-rotary-3-8-x3-4-cyl-ball-nose-alum.html
SC-3 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
SC-3 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
High quality tungsten carbide burr die grinder bits.
Price $32.99
Reddit
reddit.com › r/metalworking › best burring bits for aluminum?
r/metalworking on Reddit: Best burring bits for aluminum?
March 4, 2023 - I'd stick with tungsten carbide, but with bigger teeth, i think I've got 4 or 5 pneumatic die grinders now and a couple electric ones, on aluminum, I like the pneumatic die grinder because you can modulate the trigger and control the speed, ...
KMS Tools & Equipment
kmstools.com › burr-rotary-1-2-dx1-l-aluminum.html
SA 5 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
SA 5 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
High quality tungsten carbide burr die grinder bits.
Price $44.99
Reddit
reddit.com › r/welding › die grinder bits for aluminum
[Mature Content] r/Welding on Reddit: Die grinder bits for aluminum
December 20, 2022 -
Does anyone have any suggestions for bits to use on aluminum? The carbide bits just get filled with aluminum after 5 minutes and rendered them useless
Benchmark Abrasives
benchmarkabrasives.com › collections › aluma cut 1/4" shaft carbide burrs
Aluminum Cut Carbide Burrs | 1/4" Shaft for Non-Ferrous
Benchmark Abrasives' Aluma Cut 1/4" Shaft Carbide Burrs are designed for precision and efficiency when working with non-ferrous materials such as aluminum, wood, plastics, and other metals.
Carbideburr
carbideburr.net › home › carbide burrs › nf carbide burrs › se-6 nf aluminum cut carbide burr die grinder bit non-ferrous
SE-6 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
SE-6 NF Aluminum Cut Carbide Burr Die Grinder Bit Non-Ferrous
High quality USA made tungsten carbide burr die grinder bits. All our carbide bur tool bits are in stock and shipped SAME day your order is placed. Your order will be shipped USPS Mail with delivery order tracking.
We accept all major credt cards including Visa, Mastercard, American Express, Discover, PayPal and Venmo.
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SPECIAL SALE TODAY! Click here to get 10% off your order
Price US$56.95
Empire Abrasives
empireabrasives.com › home › carbide burrs
Tungsten Carbide Burrs
The type of cut on these burs changes both the aggressiveness of the bits as well as the material it should be used on. The two different cuts of BHA burrs include: Aluma Cut - Also known as “aluminum cut” since this variation is the best carbide burr for aluminum.
Call 800-816-3824
Address 85B Hoffman Ln, 11749, Islandia
Amazon
amazon.ca › aluminum-burr › s
Amazon.ca: Aluminum Burr
Luo ke 4 Pcs Aluminum Cutting Burr - 3/32 Inch Mandrel Tungsten Carbide Burr File Set For Rotary Tool Include Dremel(A Type Single Slot) · Luo ke 4 Pcs Ball Shape Aluminum Cutting Burr Set - 3/32'' Shank Tungsten Carbide Engraving Bits Ball Burs For Rotary Tool Include Dremel (D Type Single ...
Amazon
amazon.ca › YUFUTOL-Aluminum-Tungsten-Cylindrical-Diameter › dp › B0772HDMHP
YUFUTOL SA5-NF Aluminum Cut Tungsten Carbide Rotary Burr Bits File for Die Grinder,Cylindrical Shape with 1/4 inch Shank, 1/2 inch Head Diameter, 1 inch Flute length, Pack of 1 : Amazon.ca: Tools & Home Improvement
YUFUTOL SA5-NF Aluminum Cut Tungsten Carbide Rotary Burr Bits File for Die Grinder,Cylindrical Shape with 1/4 inch Shank, 1/2 inch Head Diameter, 1 inch Flute length, Pack of 1 : Amazon.ca: Tools & Home Improvement
NIS Tools
nistools.com › product › ball-shape-aluminum-cut-carbide-rotary-burr-die-grinder-bits
Ball Shape Aluminum Cut Carbide Burrs for Die Grinder – Rapid Stock Removal
August 21, 2025 - Ball Shape Aluminum Cut Carbide Rotary Burr Die Grinder Bits are crafted for those who demand reliability and efficiency in their cutting tools. Ideal for rapid stock removal, these burrs are perfect for dealing with soft or nonferrous materials, ...
Grassroots Motorsports
grassrootsmotorsports.com › forum › grm › carbide-burr-for-aluminum-which-ones-are-better › 257294 › page1
Carbide burr for aluminum? Which ones are better?| Grassroots Motorsports forum |
I have multi speed Dremels, too, but good burrs for those are impossible to find. TurnerX19 UberDork 8/7/23 5:02 p.m. I got some quite good 1/8 shank solid carbide burrs from McMaster, about $10. each. Bee's wax is the old time machinist's go to for burrs and saw blades in aluminum.
New Ag Talk
talk.newagtalk.com › forums › thread-view.asp
Viewing a thread - "Machining" aluminum with a die grinder - Which bit do I need
If you needed to find this bees wax today, where would you go for this · I've not shopped for it, but is it just on the shelves @ WalMart
Yesterday's Tractors
yesterdaystractors.com › what die grinder bit works best on aluminum?
What die grinder bit works best on aluminum?
April 25, 2006 - Ive got to do some shaping on an aluminum alternator mount Im making, and at this point have it rough cut to shape, but want to finish it off with a
CarbideBur
carbidebur.com › home › aluminum cut carbide burs
Aluminum Cut Carbide Burs Made in the USA - Fast Shipping
We offer a huge selection of carbide burr die grinder bits and aluminum cut carbide burs made right here in the USA. Fast shipping with delivery tracking.
FindBuyTool
findbuytool.com › pages › carbide-burrs
Carbide Burrs – FindBuyTool
Buy cost-effective power and hand woodworking tools at Findbuytool.com for an affordable price. Free shipping is available to over 160 countries.
SYNDENT
syndent.com › home › carbide burr for aluminum
Carbide Burr For Aluminum, Non Ferrous Deburring Tool -Syndent
August 29, 2020 - Syndent professionally manufactures aluma cut carbide burr for aluminum, non-ferrous metals(copper, brass, etc), soft steel, reinforced plastics, and other soft materials. Aluminium carbide burr is mainly used in die grinder machines for deburring, finishing, grinding. So it is also named aluminum ...
Jockey Journal
jockeyjournal.com › home › forums › general discussion › the board
Die grinder bit loading up with aluminum | Jockey Journal Forum
Also, maybe a little less pressure on the tool may help in allowing the chips to eject from the burr ... make sure you use one for aluminum,i find that using a few drops of TAP MAGIC for aluminum works best.The carbide burrs for aluminum are ...
Harbor Freight
harborfreight.com › home › power tools › rotary & oscillating tools › rotary tool accessories › rotary tool assorted sets
2 in. Aluma-Cut Genuine Solid Carbide Burrs, 4-Piece
2 in. Aluma-Cut Genuine Solid Carbide Burrs, 4-Piece
Constructed from solid tungsten carbide for long use, each burr in this set is precision milled with a sharp single cutting edge. Designed for high-speed operation, these burrs have a 1/4 in. universal shank for use in pneumatic or electric die grinders. Ideal for cutting, grinding, and shaping nonferrous materials.
Price US$79.99