Kohler Courage Single cylinder engines are called bucket engines for a reason. because when you're done tearing them apart to find the failure, you have a nice bucket for the parts. The issue is oil. The oil journals on those engines are undersized and vertical..and when you use old oil, contaminated oil or run them low on oil, the rod bearings quickly wear out because it can't pump the oil upward and you end up snapping either the crank or the connecting rod. They're a cool design over the Briggs singles because you can get to everything without removing the head...but I run from them anytime I see them because you never know how they were taken care of. All that aside, Kohler Magnums are great, as well as their Command series. And courage series vtwins are relatively safe also. I prefer Kohler over Briggs most of the time for twin cylinder/vtwin, and briggs over Kohler for single cylinder stuff. I flip riding mowers for a side hustle for the last 5 years. Answer from 06EXTN on reddit.com
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Reddit
reddit.com › r/smallengines › kohler 27hp courage won't respond to throttle
r/smallengines on Reddit: Kohler 27hp courage won't respond to throttle
January 4, 2022 -

Hi All, Have a kohler 27hp courage. I was having some miss firing so i went ahead and replaced a few key parts that were due for being all original 2007 parts. Replaced the carb, replaced the ignition coils and spark plugs, and the starter. No linkages to the governor damaged or stretched. Only two were modified at all during the carb replacement.

Nothing overly complex. However upon start up the motor is revving extremely high. Higher than I expected a normal high throttle would be and when I try to throttle down it doesn't go down at all. In this video you can see I start it and I try to throttle it down and it doesn't change the motor output by audio. I'm a bit baffled.I quickly turned it off for fear of blowing up the engine.

https://imgur.com/a/UbpnuJU (mower on and watching governor and throttle not changing rpms) & https://imgur.com/a/sfih8h9 (linkage for throttle control movement)

I went ahead and did the "governor adjustment" procedure that I found here: https://itstillruns.com/set-governor-setting-kohler-engine-8039721.html

It seems to only turn maybe less than 1/8 of a turn so unclear if that's normal or not. Same output, no change.

Edit 2: https://imgur.com/a/4kYHlde This shows throttle actuating but not adjusting carb at all. then pictures 2 and 3 of the control assembly.

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JustAnswer
justanswer.com › small-engine › 2l8nd-27-hp-kohler-courage-engine-cub-cadet-1554-gt.html
Troubleshooting 27 HP Kohler Courage Engine on Cub Cadet 1554 GT
Hello, I beleive you have a valve problem. If you have a compression gauge first check the compression on each cylinder. The side with the weaker compression probably either has the valves set incorrectly or more likely a broken rocker arm or pudhrod. Check these and please get back with additional questions. Tom ... I have a cub cadet with the Kohler Courage 27 HP engine.
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Lawn Care Forum
lawnsite.com › home › forums › lawn and landscape maintenance › lawn mowing
27hp Kholer engine..problems? | Lawn Care Forum
In contrast, our 27hp vertical shaft with 800 hrs runs well but is not as easy to start and the oil turns black by the time we change it (every 50 hrs). ... been running Kohlers for 3 years now.
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Reddit
reddit.com › r/lawnmowers › why are kohler courage engines so bad?
r/lawnmowers on Reddit: Why are Kohler Courage engines so bad?
April 17, 2024 -

I have a 21 hp single cylinder Kohler Courage. From what I can tell, the main issue with these is a cracked block which can be prevented. Are there any other issues that can be prevented? And how long could I expect it to last after lock titeing the cover bolts along with diligent maintenance? Thanks

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JustAnswer
justanswer.com › small-engine › cz9qy-cub-cadet-1554-kohler-27-hp-v-twin-courage.html
Expert Q&A on Kohler 27 HP V-Twin Courage Engine Issues
Customer: Good morning, my name is *****. I have a Cub Cadet 1554 with a Kohler 27 hp V-twin Courage engine. It has been difficult to start, to the point where I had to replace the solenoid because I wasn't getting voltage to the starter. Now, my starter has failed.
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Reddit
reddit.com › r/lawnmowers › kohler 27 hp courage not responding to throttle adjustment - running full blast.
r/lawnmowers on Reddit: Kohler 27 hp courage not responding to throttle adjustment - running full blast.
December 2, 2021 -

Hi All, Have a kohler 27hp courage. I was having some miss firing so i went ahead and replaced a few key parts that were due for being all original 2007 parts. Replaced the carb, replaced the ignition coils and spark plugs, and the starter. No linkages to the governor damaged or stretched. Only two were modified at all during the carb replacement.

Nothing overly complex. However upon start up the motor is revving extremely high. Higher than I expected a normal high throttle would be and when I try to throttle down it doesn't go down at all. In this video you can see I start it and I try to throttle it down and it doesn't change the motor output by audio. I'm a bit baffled.I quickly turned it off for fear of blowing up the engine.

https://imgur.com/a/UbpnuJU (mower on and watching governor and throttle not changing rpms) & https://imgur.com/a/sfih8h9 (linkage for throttle control movement)

I went ahead and did the "governor adjustment" procedure that I found here: https://itstillruns.com/set-governor-setting-kohler-engine-8039721.html

It seems to only turn maybe less than 1/8 of a turn so unclear if that's normal or not. Same output, no change.

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Lawn Care Forum
lawnsite.com › home › forums › equipment › 🔧 mechanic and repair
Kohler 27 hp courage engine surges | Lawn Care Forum
I am running a Bad Boy zt lightening 50" deck 48"cut. I'm on 2 acres and about 80% is turf. The BB is a 2010 and have replaced spindles twice ,belt once, and plugs once. Other than that no problem until this week when the engine, 27hp Kohler Courage started surgeing.
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BobIsTheOilGuy
bobistheoilguy.com › home › forums › motorcycles, boating, small engine, aviation, powe › lawn mower and small engine
Kohler Courage engines | BobIsTheOilGuy
June 2, 2017 - I have had an Ariens self-propelled mower (for maybe 7-8 years) with a Kohler Courage engine. My engine series had an issue with corrosion in the carb. float valve which Kohler replaced under warranty. After that its been flawless. The throttle cable got a cut and broke, but I assume that was my fault.
Find elsewhere
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Homesteading Forum
homesteadingtoday.com › forums › country living forums › shop talk
Zero Turn with 27hp Kohler problems | Homesteading Forum
Otherwise, I agree with Travis, you might have one or two faulty iginition modules. I believe this is the service manual for your engine ==> http://www.kohlerengines.com/onlinecatalog/pdf/tp_2574_a.pdf Check out chapter 7 for troubleshooting the ignition system and the ignition modules.
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JustAnswer
justanswer.com › small-engine › 3rg8i-hello-27hp-kohler-engine-good-compression.html
Kohler Engine Lacks Power Under Load Causes and Fixes
Previously, the plugs were more brown in color. This engine runs really well but lacks power at high RPMs. It is equipped with digital spark advance ignition modules. I would consider looking for or purchasing a different carburetor if I thought ...
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Lawn Care Forum
lawnsite.com › home › forums › equipment › 🔧 mechanic and repair
Kohler 27hp intermittent problem | Lawn Care Forum
Restro, re. the plugs, the plugs are new, the machine had the same problem with the plugs they replaced. But good idea, thank you. Here's the engine service manual: http://www.kohlerengines.com/onlinecatalog/pdf/SM_CH18_CH750_1_11.pdf Jabbers, if it was the lifters, wouldn't I hear a ticking noise that accelerates and decelerates with the throttle?
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My Tractor Forum
mytractorforum.com › home › forums › tractor talk › small engines and repair
Choke problem - 27HP Kholer Command engine - heip | My Tractor Forum
I determine that choke was 1/4 still open when he had throttle lever in fully choked position. I resolved it by just unclamping throttle cable and pulling cable until choke closed and reclamped.
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Lawn Care Forum
lawnsite.com › home › forums › equipment › 🔧 mechanic and repair
help please, Kohler 27 hp losing power and running rough | Lawn Care Forum
Looks like your air cleaner weas bouncing around. check the screws in the governor plate. I have had a screw back out due to vibration and this will cause the governor th fail, causing the throttle surge.
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Ope Engines
kohler-engine-parts.opeengines.com › index.php
Free Kohler Service Manual Downloads - OPEengines.com
Listed below are Kohler engine service repair manual in Adobe PDF format that you can download for free. Below we have provided a link to these manuals which can also be download. Click on your engine listed below to download. These service manuals provide general information, adjustment, specifications, tolerances, torques, troubleshooting, fuel
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Kohler
resources.kohler.com › power › kohler › enginesUS › pdf › 32_690_01_EN.pdf pdf
Service Manual SV710-SV740 SV810-SV840 2 Safety 3 Maintenance 5 Specifi cations
inward to increase RPM speed. Courage singles · require loosening screws on speed control bracket · and sliding towards carburetor to lower and away · from carburetor to increase speed. Fuel System · 27 · 32 690 01 Rev. I · KohlerEngines.com · Carburetor Servicing ·
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Rehlko
engines.rehlko.com › troubleshooting
Troubleshooting | Customer Support - Kohler Engines - Rehlko
If you are still unable to identify the problem, call Rehlko Engines Customer Service at 1-800-544-2444 or contact your local Rehlko dealer.
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Lawn Care Forum
lawnsite.com › home › forums › equipment › 🔧 mechanic and repair
Kohler 27hp Engine Problems | Lawn Care Forum
JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding · CV740s on a 2003 LAzer Z. The problem I am having occurs when I have mowed about .25 of an acre. The engine all of a sudden will start bogging down to die and will die if I let it, ...
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Mowerify
mowerify.com › home › kohler › most common kohler courage 27hp problems with solutions
Kohler Courage 27HP Problems With Solutions - Mowerify
August 23, 2023 - Ah, the classic dilemma. Sometimes, my Kohler Courage 27 HP engine just doesn’t want to start, or it starts but runs like it’s had a bit too much moonshine.
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JustAnswer
justanswer.com › small-engine › 5sg5e-kohler-courage-20-hp-cub-cadet-tractor-about.html
Kohler Courage 20 HP Engine Problems and Solutions | Expert Q&A
Most likely the problem is that the valves need to be re-adjusted. There should be between .004" and .005" clearance between the valve stems and the rocker arms when the valves are completely closed.