It looks like you have one of Delta's older 3530 models. Looking at the exploded diagram for this model shows part # H24 (the handle covers) with only a set screw holding it in place. If you've already removed that and the cover still won't lift off, it may be bound up on the stem from having been turned too far in one direction or the other (if it was leaking, I could imagine someone may have tried extra-hard to turn it off). I would try slowly but forcefully turning the faucet handle past its resistance point, with it in the on position first, then if that doesn't loosen it, try doing the same but the other direction with it in the off position. You may have to alternate this a few times to get it to free itself from the teeth on the stem.
If none of that works, there is a retaining nut on the underside of the sink counter (part # RP9519 in the diagram). It's not a very thick nut, so you'll have to put your hand right against the underside of the counter top to feel it. The threaded part of the stem assembly likely extends well past the nut, you'll need to make many turns to get it off. Taking the handle out from the counter will let you examine it in more detail and you can take tools to the less attractive parts to gain torque, hopefully avoiding any more scratches on the handle itself. Just be careful not to grip too tightly on the screw threads or you won't be able to reattach it to the counter!
Answer from CactusCake on Stack ExchangeIt looks like you have one of Delta's older 3530 models. Looking at the exploded diagram for this model shows part # H24 (the handle covers) with only a set screw holding it in place. If you've already removed that and the cover still won't lift off, it may be bound up on the stem from having been turned too far in one direction or the other (if it was leaking, I could imagine someone may have tried extra-hard to turn it off). I would try slowly but forcefully turning the faucet handle past its resistance point, with it in the on position first, then if that doesn't loosen it, try doing the same but the other direction with it in the off position. You may have to alternate this a few times to get it to free itself from the teeth on the stem.
If none of that works, there is a retaining nut on the underside of the sink counter (part # RP9519 in the diagram). It's not a very thick nut, so you'll have to put your hand right against the underside of the counter top to feel it. The threaded part of the stem assembly likely extends well past the nut, you'll need to make many turns to get it off. Taking the handle out from the counter will let you examine it in more detail and you can take tools to the less attractive parts to gain torque, hopefully avoiding any more scratches on the handle itself. Just be careful not to grip too tightly on the screw threads or you won't be able to reattach it to the counter!
It should just pull off. If it doesn't, you might try gently wiggling it side to side as you pull up. If you have a rubber or plastic mallet, you could try giving it a gentle tap to free it up. The trick is to be gentle enough to not break anything, but firm enough to knock it loose.
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I am looking to replace the hideous acrylic ball knob on my Delta shower faucet with a lever but am getting some conflicting information from googling. Can I simply swap my acrylic ball with a lever handle without replacing the ball valve, and if so could someone suggest the appropriate lever handle. I have the diamond shaped ball stem shaft that has two flat spots (pics included) on it suggesting that I could use a lever handle with a set screw. Thanks