1/2” OSB or 1/2” Plywood for new roof sheathing?
Is 1/2" plywood standard and appropriate for a roof replacement? - Home Improvement Stack Exchange
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1/2" vs 3/8" Plywood Sheathing - RedFlagDeals.com Forums
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What is the best product to use for new sheathing? It’s going directly over the old horizontal planks and will be attached to the rafters. 8/12 pitch, rafters are 2x4’s and mostly 16” on centre. Sheathing finished with a self sealing and adhering waterproofing membrane, like resisto, and finally new shingles. Thanks
I spent 4 years representing a roofing company in NC. Occasionally I have seen 3/8" plywood on a roof. It is certainly not preferred by professionals interested in quality. Mixing thicknesses is not preferred either, but if you use the proper underlayments and decent shingles, particularly archatectural, you aren't likely to notice. Half inch on a roof is usually OK and very common, at least around here. Obviously 3/4" is better. If you can afford to replace all the plywood, it certainly wouldn't be a bad thing.
If you mix thicknesses of plywood it will cause a problem eventually, and the thicker sheathing will be noticeable (probably within a month)... and this will reduce the life of the shingles, tar paper, and roof. 3/8" should be replaced (optimally) but it would be better to use all the same thickness sheathing than to mix them.
If you absolutely must use different thickness sheathing, replace all of the plywood above the one that needs to be replaced (to the ridge of the roof). In other words, you don't want to have 3/8" above the 1/2" because it will create a ridge that water will settle in.