I have the same issue. Brand new Dell G15. Brand new 32GB flash. Formatted to FAT32. Scanned, and found no errors. Create program does not recognize it in either port. (Windows updates up-to-date).

Thoughts? (other than "Windows is ****"?)

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Eleven Forum
elevenforum.com › windows support forums › general support
Recovery Drive Creator Cannot Recognize Any USB | Windows 11 Forum
March 6, 2025 - Firefox ... plug your usb into a usb 2.0 slot and not a 3.0 slot also - format the usb as ntfs and reboot with it still plugged in. the recovery creation will format it as fat32 when needed
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Dell
dell.com › dell community › desktops › xps desktops
XPS 8960, can't create Windows 11 Recovery USB drive | DELL Technologies
December 21, 2023 - (You can skip down to "Create Windows 11 Installation Media".) If you want to restore the original factory image for your 8960, the only way to restore Dell's factory image is with the SupportAssist option accessible on reboot. Dell does not make a bootable recovery drive to restore the factory image for the 8960. However, there is a solution that beats any form of recovery drive: A backup image of your hard drive. ... I try to make a usb recover for my PC.
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Reddit
reddit.com › r/windowshelp › create recovery drive does not recognize usb flash drives
r/WindowsHelp on Reddit: Create Recovery Drive does not recognize USB flash drives
December 31, 2023 -

I am trying to create a recovery drive for a brand new Dell computer running Windows 11 and keep getting this error with different flash drives: "Connect a USB flash drive. The drive must be able to hold at least 32 GB, and everything on the drive will be deleted."
https://pixeldrain.com/u/ieqvdiHE

i've tried formatting the drive exFat, and NTFS, neither work.

Any ideas?

Thanks,

Al

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Super User
superuser.com › questions › 882749 › windows-recovery-creator-cannot-see-my-usb-drive
Windows Recovery Creator cannot see my USB drive - Super User
I have run into this issue as a retail service tech. I found that in some cases the recovery drive needs to be formated as NTFS before it is accepted a usable drive to write the recovery data to. This may have been manufacture specific.
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Microsoft Learn
learn.microsoft.com › en-us › answers › questions › 5651992 › trying-to-create-a-recovery-file-onto-a-usb-but-re
Trying to create a recovery file onto a USB but recovery program does not find USB stick - Microsoft Q&A
Try unplugging and replugging the usb drive during the part where you pick what drive you want to make as a recovery drive · 10 comments Show comments for this answer Report a concern ...
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EaseUS
easeus.com › partition master › how to fix usb flash drive not showing up in windows 11🔥
Full Guide to Fix USB Flash Drive Not Showing Up in Windows 11
2 weeks ago - Uninstall the device in Device Manager, unplug the USB, wait a few minutes, plug it back in, and let Windows reinstall the drivers. Fix 4. Fix File System Errors · EaseUS Partition Master is a tool that can help detect and repair file system ...
Find elsewhere
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JustAnswer
justanswer.com › computer › syqbv-cannot-create-recovery-usb-windows-11.html
Cannot Create Recovery USB for Windows 11? Expert Help Guide
Plug in the USB stick, right-click it in File Explorer → Format. Make sure it’s formatted as NTFS (sometimes FAT32 causes failures) and confirm the drive has at least 16GB free. ... If the tool was failing due to permissions, this can bypass the block. ... Some antivirus/security tools interfere with the recovery drive creation.
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Dell
dell.com › dell community › desktops › optiplex desktops
Dell OS Recovery tool - incorrectly detecting USB | DELL Technologies
September 10, 2022 - All of my reload experience has been from DVD. As for downloading ISO to flash drive, that I learned from this forum. Yes, it is true that the Dell OS Recovery tool does indeed prepare the USB stick format and EFI boot partition. My Dell Optiplex 3020 now has Windows 7 Pro installed.
Top answer
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With all due respect to you, recovery drives are legacy technology. The better way is to make images of your hard drive.

A recovery drive will provide you with troubleshooting options that you can try. That could take a long time to work through, and after all that you may not be any better off than you were when you started. A recovery drive will also allow you to reinstall Windows on your computer. You'll have to go through all the steps to install and setup Windows, then you'll have to update Windows and reinstall your software and test everything to make sure it's working right.

On the other hand, an image is an exact copy of your hard drive, compressed into a single, large file. When you restore an image, your computer goes back in time to the moment the image was made. Time travel that really works.

It's quick and easy to make images every day (once you've learned how) and it takes minutes to restore an image, and you have nothing to troubleshoot, reconfigure, reinstall or update. Windows doesn't include a supported app for making images. You'll have to get a commercial app. I use Macrium Reflect, but there are plenty of other image apps.

It's not my place to tell you what you should do, only to explain. However, once I learned how to make images and restore them (which I've needed to do on several occasions) I never bothered with recovery drives again.

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@Chien Sage

Thanks Chien Sage for the taking the time to reply. I'm at the age of being legacy technology myself too. I decided to update my exisitng recovery drives because I bought a new laptop last week 16GB RAM and 1TB SSD, that crashed on its 1st day while I was installing windows 11 updates to bring it up to date BEFORE I had created a recvovery drive. Windows wouldn't start, automatic repair didn't work, bitlocker didn't fix the problem, so I had to reinstall windows from the web,send the laptop back and then get a replacement machine, reinstall all my apps software, transfer MS Office Pro licence to the new machine, reinstall data from my obsolete machine I was updating from, so I am freshly reminded of the effort required. MY PC is PC1, the one that is OK, PC2 is my wife's machine and I sort of feel obliged to fix it.

I take your point about image copies, but know very little about it, the best software and procedures to use etc. If I can't find an easy solution to Win 11 creating a recovery drive, to work, then I guess I will do the research to explore that option. Any pointers or further information from anybody for a novice about image copies would be appreciated.

Thanks again Chien

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Hi Ron,

Thank you for using Microsoft products and making community posts.

I understands the importance of resolving this issue, Don’t worry I will be helping you with this following steps.

  1. Check USB Formatting
    • Open File Explorer, right-click your USB drive, and select Format.
    • Choose FAT32 as the file system and click Start.
    • Some users found that formatting the USB drive manually helped Windows recognize it.
  2. Try Different USB Ports
    • Some users reported that certain USB ports don’t work for recovery drive creation.
    • Try plugging the USB into a different port (especially USB 2.0 instead of USB 3.0).
  3. Disable "Back Up System Files" Option
    • When creating the recovery drive, uncheck the option "Back up system files to the recovery drive".
    • Some users found that this setting prevents Windows from detecting the USB.
  4. Update USB Drivers
    • Open Device Manager (Press Windows + X, then select Device Manager).
    • Expand Universal Serial Bus controllers, right-click each USB device, and select Update driver.
  5. Use Windows Media Creation Tool Instead
    • If Recovery Drive still doesn’t work, try using the Windows Media Creation Tool to create a bootable USB.
    • Download it from Download Windows 11

Please feel free to let me know how it goes.

Chan G

Microsoft Community Moderator

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It works if you disable the system files backup. Thatis no good. I have found that this has been a problem for several years. I am very disappointed as I was forced to buy a new system inorder to go to windows 11 and have upgrades.

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Eleven Forum
elevenforum.com › windows support forums › devices and drivers
USB Drive not Recognized windows 11 Help! | Windows 11 Forum
April 7, 2022 - Laptops, tablets etc tend to use highly customised hardware and drivers specific to the model, it is possible Windows 11 does not have a suitable OOB driver in this case. Is your device listed by the manufacturer as Windows 11 compatible? What type/ make of USB drive are you trying to use? ... Gigabyte G32QC 32inch 16:9 curved @2560 x 1440p 165Hz Freesync Premium Pro/ Dell SE2422H 24inch 16:9 1920 x 1080p 75Hz Freesync
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Reddit
reddit.com › r/windowshelp › creating a w11 recovery drive not working?
r/WindowsHelp on Reddit: Creating a w11 recovery drive not working?
June 17, 2024 -

I've gone through this procedure several times. I formatted a new 32GB flash drive, and it shows "empty" in explorer.

Steps 1 and 2 seem to complete ok. Then it starts backing up files (progress bar repeats) without my clicking "Next".

Then it says to connect a usb drive, has to be 32gb, everything will be deleted.

I put the flash drive in the USB slot for step 3 and it starts running without clicking "Next" (progress bar repeats).

When it finishes (I guess), I don't get a chance to click "next" or "create". It goes back to "connect a usb flash drive". This happens whether the flash drive is inserted before I start or after.

What's happening? How can I get this done?

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Microsoft Learn
learn.microsoft.com › en-us › answers › questions › 4073312 › create-recovery-drive-does-not-recognize-usb-flash
Create Recovery Drive does not recognize USB flash drives - Microsoft Q&A
A s far as a fresh install is concerned, you could simply download the Windows 11 Installation Media or burn it to a flash drive.. Boot with it, and even delete everything on the drive in the process if desired..
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Dell
dell.com › home › support home › support videos › fix usb devices not working in windows 11
Fix USB Devices not Working in Windows 11 | Dell US
Search for System Restore, select Create a Restore Point, click System Restore, then Next. Review affected programs, choose a restore point, click Next, then Finish, and confirm by clicking Yes. Note that any software installed after the restore point will need to be reinstalled.
Published   September 11, 2025