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Acepowerparts
acepowerparts.com › blog › kohler-generator-troubleshooting
The Ultimate Guide On A Kohler Generator Troubleshooting Process - Ace Power Parts Store
If the oil level is low, get a funnel, open the oil cap, refill the oil until full, and start the engine. When troubleshooting a Kohler generator, you have to check the spark plugs and remove the rubber plugs.
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Solar-Electric.com
forum.solar-electric.com › in the weeds--member's choice
Kohler home generator nightmares — northernarizona-windandsun
December 21, 2021 - An authorized Kohler dealer did a general tune up (oil change, etc.), then told me he can’t access the menu (and indeed he can’t) and the controller needs to be changed to upgrade it by installing a kit (cost: $1,200), or the generator replaced (+$5000). The tech said that even if we were able to reset the controller to factory settings (and he does not know how without accessing the menu), every time the battery dies, I would have the same problem, because it is an old controller, which cannot be updated software-wise.
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Central States Diesel Generators
csdieselgenerators.com › home › power backup
Kohler Generator Won't Start. How to Fix Fast? (Expert Tips) - Central States Diesel Generators
July 31, 2022 - If the motor is unable to turn over, the amount of air getting mixed with the fuel can be a problem. An engine that hasn’t been used for a while should have its choke completely closed. When the engine warms up, you can fully open the choke. If you are restarting your engine when it is still warm, you must the choke half open. If your Kohler generator doesn’t start even after reviewing all these conditions, it is best to call in a professional from the brand itself.
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Reddit
reddit.com › r/generator › kohler generator died during storm
r/Generator on Reddit: Kohler Generator Died During Storm
January 3, 2023 -

So there we were - the only house on the street with power through a big storm when suddenly my my power went out.

The generator ran maybe another 10 mins with no power in the house before shutting down.

Any restart attempt gives a locked rotor shutdown error. It did restart for me once, but then when switching back to auto dies again.

I replaced 12V battery this morning with a new one hoping that could have been it, but nope, still giving the locked rotor error.

Any advice? Found scattered and complicated discussions of this error in other places.

Generator is serviced annually. Just had its service a month ago. Oil is fine.

Edit: those who commented here were right

He finally looked at the bushings at what was suggested here

https://imgur.com/a/t9nAexx

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MikeHolt
forums.mikeholt.com › home › active forums › general electrical forum
Kohler generator issue | Information by Electrical Professionals for Electrical Professionals
November 27, 2024 - Check your installation manual which has the schematic at the back that they are correctly landed on the factory side. Beyond that, check PWR, COM, A and B reference ground at the genset. Write down the values. Now go to the switch and check again. Should be the same values. If you have zero lights at the transfer switch, I suspect your PWR and COM have a problem.
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Power Equipment Forum
powerequipmentforum.com › home › forums › power equipment forums › generator forum
Kohler home generator problems | Power Equipment Forum
I have a 2020 kohler 14kw RCAL home standby generator run on natural gas. Been having problems with it not automatically starting for weekly exercises, and power outages. I have always been able to get it going manually tho. I just had the tech down here and he put a new controller in and...
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Power Equipment Forum
powerequipmentforum.com › home › forums › power equipment forums › generator forum
Kohler Generator Trouble Shooting Help | Power Equipment Forum
My electrical knowledge is limited but I believe I read somewhere about a capacitor in the generator's electronics, that might be broken, and so drawing too much power, draining the battery if left on when the generator is not running, and also preventing it from being able to use the auto start function... ... Post the serial number. I went here: Kohler industrial diesel generators range from 10 kW to 4 MW.
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Electrician Talk
electriciantalk.com › home › forums › general electrical › general electrical discussion
Generator problems | Electrician Talk
I don't do a generator start up unless there's a generator service co. involved from the beginning,if I supply the generator, I buy it from them and they service and take care all maintenance from then on. ... If you pay to have a 20kw started by a dealer you are wasting your money. There are no adjustments to be made. Maintenance is very easy to do and does not require any specialized training. ... Stuck a regulator in line today and it fired right up. Thanks guys. ... Too much pressure! ... Same issue yesterday with a Kohler 25kw unit.
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Santella Electric
santellaelectricinc.com › home › blog › generator errors – kohler
Generator Errors - Kohler - Santella Electric
May 9, 2025 - If all these steps prove unsuccessful and the issue persists, then you should contact a professional. A Kohler generator may shut down if the voltage exceeds 120% of the voltage regulator setpoint for more than a second.
Find elsewhere
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Gentek Power
gentekpower.com › board index › generator help - troubleshooting/repair/installation › kohler air cooled/liquid cooled
Kohler 14RCA AC SENS loss error - Generac Generator Troubleshooting, Help, and Repair Forum | Gentek Power
Anything that can make it not generate power can cause this error. Field circuit broken, rotor broken, stator broken all possible causes. Most times taking off the brush cover will show the problem and super easy on a 14RCA.
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JustAnswer
justanswer.com › small-engine › 84any-kohler-lp-generator-year-old-runs-erratically-oscillating.html
Kohler Generator Problems: Expert Solutions for Your Kohler LP and Standby Generators
LP Kholer Generator Showing fault light. Not running. Kholer 7rmy62. Low oil shut off and LP tank ran out. Phone call ... Kohler 6.5 KW 1998 gas generator engine RPM oscillates, consequentle the voltage changes How to fix it?
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JustAnswer
justanswer.com › small-engine › kvn6l-kohler-problem-generator-will-not-start.html
Kohler Generator Won't Start? Troubleshooting Q&A Guide
Kohler problem. The generator will not start. There is a flashing red button. 20RCA. The power just went out this
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Ajgenerator
ajgenerator.com › common-fault-codes-on-kohler-generators
Common Fault Codes on Kohler Generators - ajgenerator.com
February 3, 2025 - It means that the generator is receiving too much power and has been overloaded. Typically, this happens when the generator short-circuits and it can cause major issues for the unit.
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Rooter Guard
rooterguard.com › home › uncategorized › kohler marine generator troubleshooting
Kohler Marine Generator Troubleshooting | Rooter Guard®®
April 18, 2025 - Kohler marine generator could have several problems. It may not start, there could be a hard start, it may stop suddenly or lack power, the operation may be erratic, there could be knocks or pings, skips or misfires, backfires and overheating issue.
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ConsumerAffairs
consumeraffairs.com › home › homeowners › best appliances
KOHLER Generators Reviews 2026: Cost, Pros & Cons
However, I did encounter a problem with one of the generators. When I went to change the oil, I noticed a significant oil leak caused by loose fittings that weren't tightened properly at the factory. Fortunately, I caught the issue early, preventing any severe damage, but it could have resulted in a burnt-out engine. I resolved it on my own and did not reach out to KOHLER or Lowe's, mostly because I heard that warranty coverage might not apply in off-grid situations.
Address   US
(4.2)
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Reddit
reddit.com › r/generator › kohler 30rcla troubleshooting
r/Generator on Reddit: Kohler 30RCLA Troubleshooting
March 7, 2024 -

Folks,

If you’re buying a generator, be sure to buy it from someone that’s an approved repair company. I now need to pay someone else to come and diagnostics to see what’s going on prior to trying to claim on warranty. But first trying to troubleshoot myself for my own sanity.

I need some help troubleshooting issues with my generator. Generator is 18 months old, always starts exercises just fine. On the recent outage it started and picked up load just fine, ran for about 8hrs and then cut out. After restarting it would run for anything from 20-60min and then cut out again with the same low engine speed error.

The engine struggles to hold RPM, +- 100RPM, backfires, and idles really rough. It’s a 30kw generator with around 30% load. Kohler 30RCLA.

Had gas pressure checked - it was fine. Changed the plugs - looked fine. Checked the oil - all fine.

Attaching some videos, what do you think?

Thanks in advance.

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Power Equipment Forum
powerequipmentforum.com › home › forums › power equipment forums › generator forum
Kohler 20KW standby Generator issues - low oil pressure | Power Equipment Forum
Initially, when the team came out to install the unit the generator was placed on the concrete pad and it was fired up for the first run. It ran for about 30 - 40 seconds before it lifted a ring and completely grenaded the engine. The sound of 3600ish rpms instantly and violently stopping was wild. Kohler was only willing to replace the engine and not the whole unit however after a lot of pressure from the dealer and myself, a brand new unit was swapped out.
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JustAnswer
justanswer.com › small-engine › pt0i7-generator-kohler-went-bust-few-days-ago-one-year.html
Kohler Generator Stator Failure? Expert Troubleshooting Guide
Customer: Our generator (KOHLER) went bust a few days ago, one year out of warranty (2018 purchase amnd installation). The tech guy for the supplier says a "stator" failed. He said these usually work well for 15 to 20 years. I am furious, and will be the worst friend Kohler has ever had unless I can get some good advice and fair treatment.
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My Reliable Power
myreliablepower.com › home › 11 common generator problems and ways to respond
11 Common Generator Problems and Ways to Respond
May 29, 2025 - A backup fuel source and regular generator maintenance can guarantee that this issue never arises. One of the most frequent issues with Kohler and Generac generators is caused by a broken or aging battery.
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Houzz
houzz.com › discussions › 2647927 › troubleshooting-kohler-12res-problem
Troubleshooting Kohler 12RES Problem
I have a Kohler 12RES generator with an RDT 100 Amp Auto Transfer Switch. Last week I noticed that my generator did not kick on for the weekly exercise test and that the red Source Available Light on the ATS was flashing rapidly. I tried starting the generator from the front control panel and ...